Nothing will stop you dead in your tracks like a broken chain. A metallic snap followed by the chain falling onto the trail below will send a sinking feeling to your stomach. If you know how to fix a broken chain and have the right tools, you can get back to riding relatively quickly.
The most important tool for fixing a chain is a chain tool. Multiple brands make workshop-size chain tools, which is a good thing to have in your toolbox. However, you won't want to carry a full-size chain tool on your rides. Lots of the best MTB multi-tools have a chain tool function, which is ideal for carrying on daily rides.
There are multiple methods that can be used to fix a chain, which we will explain here.
Reuse the rivet
If all you have is a chain tool, it's possible to remove the damaged links and reconnect the chain by reusing the rivet, or pin. This can be cumbersome, and it's only meant to be a temporary fix.
To do this, start by using your chain tool to remove any damaged links. Push out a rivet just enough to fit the corresponding inner link. Make sure to not push the rivet completely out.
Then, match up the corresponding inner link and push the rivet back through the links. The rivet should be flush with the other rivets throughout the chain.
This is a temporary fix, as removing and reusing the rivet decreases its integrity. Since you are removing a link, this means that the chain will be shorter and probably won't be able to shift into the biggest cogs on the cassette. Avoid shifting into the biggest cogs or the chain could get damaged again.
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Perhaps the easiest method to fix a broken chain is by using a master link. Multiple brands make master links, including both SRAM and Shimano, so it's a good idea to keep one or two hanging around with your riding gear.
To start, use a chain tool to remove the damaged link so that both ends of the chain have an inner link. Then, insert the two master link plates into the inner links and connect them. That's not all though, as the master link needs tension in order to snap securely into place.
To finish installing the master link, turn the cranks so that the master link sits above the chainstays if it's not already. Pull the rear brake lever and apply pressure to the pedals. This will allow the master link to lock into place.
If you only removed one link, using a master link will keep the chain the same length as it was before. If you need to remove multiple links, remember to not shift into the largest cassette cogs.
It's also possible to use a connecting rivet to fix an older Shimano chain. If you have a 12-speed drivetrain, it's better to use a master link.
To install a connecting rivet, you need to remove the broken link and the neighboring inner link. Connect the two ends of the chain by pushing the connecting rivet with your chain tool. Once it is flush with the other rivets, use the chain tool to snap off the exposed portion of the rivet.
How to not break a chain
While sometimes things just break, you can help prevent a broken chain by keeping your drivetrain clean and lubricated. Check out our guide on how to clean a mountain bike for more detailed instructions. Lube your chain every few rides or as trail conditions require. It's also worth occasionally taking apart the drivetrain for a deep clean.
It's also important to not shift gears when you are really mashing the pedals. Instead, make sure you are spinning the pedals to relieve tension on the chain when you shift. On mountain bike trails, you can read the terrain and plan spots along the trail to shift. Rather than trying to shift when powering up a rock garden, instead, do so on a smoother section of trail.
Like any bike maintenance task, fixing a chain is possible out on the trails, but it can be much easier to do so at home or in a proper workshop. Wherever a broken chain occurs though, knowing how to fix it can save you from walking home.